China Refractory Silicon Carbide Sic Plate Ceramic Foam Filter for Iron Metal Casting manufacturers and suppliers

$Refractory Silicon Carbide Sic Plate Ceramic Foam Filter for Iron Metal Casting Featured Image$

$Refractory Silicon Carbide Sic Plate Ceramic Foam Filter for Iron Metal Casting$
$Refractory Silicon Carbide Sic Plate Ceramic Foam Filter for Iron Metal Casting$
$Refractory Silicon Carbide Sic Plate Ceramic Foam Filter for Iron Metal Casting$
$Refractory Silicon Carbide Sic Plate Ceramic Foam Filter for Iron Metal Casting$
$Refractory Silicon Carbide Sic Plate Ceramic Foam Filter for Iron Metal Casting$
$Refractory Silicon Carbide Sic Plate Ceramic Foam Filter for Iron Metal Casting$
$Refractory Silicon Carbide Sic Plate Ceramic Foam Filter for Iron Metal Casting$

Refractory Silicon Carbide Sic Plate Ceramic Foam Filter for Iron Metal Casting

Short Description:

Product name: Silicon carbide /SIC Ceramic Foam Filter

Material: Silicon Carbide

Color: Grey

Pore Density: 10-60PPI

Refractoriness: ≤1500℃

Porosity: 80-90%

Compressive strength : 1.0 Mpa

Customize: Shape/Size

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Product Detail

Product Tags

Product Description

Silicon carbide foam ceramic filter using German imported polyurethane foam sponge as a carrier, silicon carbide mainly squeezed into the foam sponge, and then squeeze out the slurry,the slurry around the foam fiber, after drying, baking at high temperature,polyurethane thermal decomposition, leaving foam ceramic products, namely silicon carbide foam ceramic filter.

The silicon carbide foam ceramic filter, with the three- dimensional mesh interconnection structure of foam sponge, can make metal liquid reflect rectification, mechanical screening, filtration cake, adsorption and other filtration mechanisms to effectively improve the purity of metal liquid, reduce waste rate, reduce mechanical processing loss, thus improve production efficiency and reduce production cost. Silicon carbide foam ceramic filter has high strength, good thermal stability, larger than surface area and high size accuracy.

Specification For Silicon Carbide Foam Filter

Dimension (mm)	Pouring rate (kg/s)		Filtration capacity (ton)
Dimension (mm)	Grey Iron	Ductile Iron	Grey Iron	Ductile Iron
404022	4	3	65	32
505022	6	4	100	52
755022	9	6	150	75
757522	14	9	220	100
1005022	12	8	200	100
1007522	18	12	300	150
10010022	25	16	400	200
15015022	50	36	900	450

Physical And Chemical Properties

Material	Silicon Carbide
Color	Grey black
Pore Density	8-60ppi
Porosity	80-90%
Refractoriness	≤1500℃
Bending Strength	>0.8Mpa
Compression Strength	>0.9Mpa
Volume-weight	0.35-0.5 g/cm³
Thermal shock resistance	6times/1100℃
Application	Ductile Cast Iron, Malleable Cast Iron, Gray iron and other Cast Iron

Product Features

1.Structure: three-dimensional network structure, smooth rectification and filling The upper, middle and lower three-dimensional network has no blocked holes, no blind holes, reducing eddy current, flocculation laminar flow, and stable filling

2.Filtration: Labyrinth channel, efficient mechanical slag blocking There are microscopic gaps, strong adsorption of slag, effective filtration, oxide inclusions, slag and other large impurities

3.Performance: Large internal specific surface area of the filter The grout is sufficient and without blind holes, forming a complete multidimensional, three-dimensional channel of pore reinforcement, absorbing micro-inclusions

Working Principle

The foam ceramic filter can be placed in various parts of the pouring system, and should be selected according to the
characteristics of the parts and production conditions, as close as possible to the casting to achieve the best filtration effect.In practical applications, according to different castings and requirements, the following methods can be used:

(1) Placed in the mold shell pouring cup: Reserve the filter table at the mold shell pouring cup, after the mold shell roasting,place the foam ceramic filter at the gate position, or bake and preheat the filter with the mold shell before pouring, which helps the metal liquid to begin to pass, and the use effect is better. In order to make the filter easy to place, it is necessary to design the filter base, that is, there is a 2 mm gap between the filter place and the outer edge of the filter in the shell, and the supporting surface should be left with a base greater than 5mm width.

(2)Place the foam ceramic filter at the gate of the special ceramic material In the cup, during the shell making process, the
pouring cup is connected to the casting, and the filter is placed in the pouring cup for pouring.

(3) Place the foam ceramic filter in the pouring system, make the pouring system shell with the filter in advance, and reserve an opening in the corresponding position on the shell to facilitate the filter to be placed in the installation seat. The shell making stage is placed in the seat, sealed with water glass or silica sol, and can be poured test after curing and drying.

Functions Of Ceramic Foam Filter

● Decontaminate the melting metal liquid
● Simplified gating system
● Improve the metallurgical structure of the castings
● Reduce imparities of the castings
● Improve casting quality rate
● Reduce casting internal re-oxidation defects
● Reduce the surface defects after machining of the castings